Environmental Sustainability
We committed to the environment to meet all applicable environmental local laws in the company and striving hard for a better environment at the factory.
Health & Safety at Daylight
We provides a safe and healthy working environment to prevent accident and injury to healthy. We contribute all facilities to the health care needs of the workers, Modern water purification system is in workplace to ensure pure drinking water including the provision of normal and cold water. Sufficient first aid boxes are available. Permanent Nurse and Doctor regularly check- up the health of workers at the pre mises. Daylight Apparel Limited does the best to have adequate ventilation, lighting, toilets, personal protective equipment’s, firefighting and safety equipment’s. Fire training provided and fire drills carried out in the premises and record maintained as per law.
Environmental at Daylight
We committed to the environment to meet all applicable environmental local laws in the company and striving hard for a better environment at the factory.
- Full proof fire safety issues.
- Boards containing the facilities have been posted on the walls at visible places.
- In house Clinic consists of 6 sick beds with modern facility run by MBBS doctor.
- Day care center
- Prayer room for male & female workers
- Canteen Room
- Toilets – 1:25
- Mineral water drinking facilities
- Well equipped with sufficient fire fighting instruments.
- Adequate first aid boxes in each section.
- Monthly fire drill demonstration
- Free medical facility
- Life insurance for workers
Purpose of SOP Manual at Daylight
This manual standardizes all factory operations to ensure consistent quality, efficiency, and compliance with buyer standards. It helps management, supervisors, and workers follow systematic processes for production and compliance.
SOP Coverage at Daylight
This SOP covers all major operational departments: Fabric Store, Cutting, Printing, Sewing, Finishing, Quality, Maintenance, HR, Compliance, and Shipment
Fabric & Accessories Store at Daylight
- Receive fabric with a Delivery Challan and PO reference
- Inspect using the 4-point system
- Maintain humidity at 55-65%
- Store fabric by color, GSM, and lot
- Issue fabrics against approved requisitions
- Keep a daily stock register and inspection log
Cutting Section at Daylight
- Relax fabric for 24 hours before cutting
- Follow approved marker from CAD room
- Maintain ply count, size ratio, and shrinkage control
- Use numbering system for bundle identification
- Conduct 100% cut panel inspection
- Maintain cutting QC and wastage report
Printing & Embroidery at Daylight
- Approve strike-off before bulk production
- Maintain curing temperature (160–170°C)
- Record print QC reports
- Separate rejected panels for rework
- Keep print ink storage under proper safety protocol
Sewing Section at Daylight
- Conduct pre-production meeting for each order
- Follow line layout plan and efficiency target
- Maintain inline QC report (AQL 2.5)
- Control defects (broken stitch, skip stitch, puckering)
- Record daily output and rejection report
Finishing & Packing at Daylight
- Perform thread trimming and ironing
- 100% needle detection check
- Follow folding, tagging, and packing guidelines per buyer spec
- Maintain finishing QC and carton audit record
Quality Control Department at Daylight
- Conduct inline and final audits using AQL standards
- Keep daily defect analysis chart
- Fabric and garment testing coordination with certified labs
- Ensure buyer QA approval before shipment
Maintenance Department at Daylight
- Maintain preventive maintenance schedule for all machines
- Record downtime and corrective actions
- Keep needle, oil, and spare parts inventory
- Machine calibration and safety guard checks monthly
Compliance, Safety & HR at Daylight
- Maintain attendance and payroll as per Bangladesh Labor Law
- Conduct regular fire drills and safety training
- Provide PPE (mask, gloves, earplug)
- Ensure accessible fire exits and first aid boxes
- Follow zero child labor policy and harassment-free workplace policy
Documentation & Record-Keeping at Daylight
- Maintain attendance and payroll as per Bangladesh Labor Law • Maintain inspection, maintenance, compliance, and production records for minimum 3 years
- Use digital database for order tracking
- Keep shipment and buyer audit reports archived securely
Shipment & Dispatch at Daylight
- Verify PO, packing list, and buyer approval before shipment
- Ensure carton labeling and count verification
- Record container seal number and dispatch log
Visual Management & Display at Daylight
- Display daily targets, order status, and line performance
- Keep safety posters, buyer code of conduct, and evacuation maps visible
Training & Continuous Improvement at Daylight
- Conduct monthly QC and compliance training
- Weekly review of line performance and quality trend
- Implement KAIZEN and 5S systems for improvement
Safety & Environment at Daylight
- Conduct monthly fire equipment inspection
- Maintain waste segregation system
- Ensure water treatment and chemical storage compliance
- Promote energy saving (LED lighting, machine shut-off policy)
Annexure at Daylight
- SOP Flowcharts
- QC Checklists
- Machine Maintenance Log Format
- Fire Drill Report Format
- Buyer Audit Preparation Checklist